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Thread: Gusset Kits

  1. #1
    Supporting Member Pumashine's Avatar
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    Gusset Kits

    All items can be purchased here: Gusset Kits

    You can view how to install pictures here: Install Pictures
    Last edited by Pumashine; 10-18-2014 at 05:16 PM.
    Puma 408, Puma 431, Pilot 412, Puma 431, Mini-tooth 486 Trx450r
    89mm Mini tooth Shearer in frame pipe chromed! Mounted with Cascade QUIET Silencer
    All motors built by Pete at hybrid 360-281-2274 SIMPLY THE BEST PORT TIMINGS AVAILABLE
    Looking for Bling? http://www.tlr-online.com/trx250r/dress_up

  2. #2
    Supporting Member Pumashine's Avatar
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    Basic TRX250R Gusset Kits



    The 86 basic kit includes:
    2 Swingarm Gussets (.120" Thick)
    2 Round Tubes (1.5" OD, Fits 7/8 Socket, to be used with swing arm gussets)
    2 Lower Engine Mounts (.134" Thick, 86 Style)
    2 Lower Frame Rail Gussets (.074" Thick)
    4 Subframe Gussets (.074" Thick, Front/Back)
    2 Steering Stem Gussets (.074" Thick)
    1 Grab Bar Reinforcement Tube (9.5" Long, Cut to Length)






    The 87-89 basic kit includes:

    2 Swingarm Gussets (.120" Thick)
    2 Round Tubes (1.5" OD, Fits 7/8 Socket, to be used with swing arm gussets)
    4 Lower Engine Mounts (.134" Thick, 86/88 Styles - 2 Each)
    4 Sub Engine Mount Gussets (.120" Thick)
    2 Lower Frame Rail Gussets (.074" Thick)
    4 Subframe Gussets (.074" Thick, Front/Back)
    2 Steering Stem Gussets (.074" Thick)
    1 Grab Bar Reinforcement Tube (9.5" Long, Cut to Length)
    Last edited by Pumashine; 10-24-2014 at 07:03 PM.
    Puma 408, Puma 431, Pilot 412, Puma 431, Mini-tooth 486 Trx450r
    89mm Mini tooth Shearer in frame pipe chromed! Mounted with Cascade QUIET Silencer
    All motors built by Pete at hybrid 360-281-2274 SIMPLY THE BEST PORT TIMINGS AVAILABLE
    Looking for Bling? http://www.tlr-online.com/trx250r/dress_up

  3. #3
    Supporting Member Pumashine's Avatar
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    Standard TRX250R Gusset Kits

    The standard kit includes:
    The basic kit (See Above)
    4 Swingarm Gusset Strips (.074" Thick, used to box in the swingarm gussets)







    Last edited by Pumashine; 10-24-2014 at 07:06 PM.
    Puma 408, Puma 431, Pilot 412, Puma 431, Mini-tooth 486 Trx450r
    89mm Mini tooth Shearer in frame pipe chromed! Mounted with Cascade QUIET Silencer
    All motors built by Pete at hybrid 360-281-2274 SIMPLY THE BEST PORT TIMINGS AVAILABLE
    Looking for Bling? http://www.tlr-online.com/trx250r/dress_up

  4. #4
    Supporting Member Pumashine's Avatar
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    Complete TRX250R Gusset Kits

    The complete kit includes:
    The standard kit (See Above)
    1 Shock Tower Reinforcement (Square)







    Last edited by Pumashine; 10-25-2014 at 12:25 PM.
    Puma 408, Puma 431, Pilot 412, Puma 431, Mini-tooth 486 Trx450r
    89mm Mini tooth Shearer in frame pipe chromed! Mounted with Cascade QUIET Silencer
    All motors built by Pete at hybrid 360-281-2274 SIMPLY THE BEST PORT TIMINGS AVAILABLE
    Looking for Bling? http://www.tlr-online.com/trx250r/dress_up

  5. #5
    Rider sdxp787's Avatar
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    Has there been any feedback on how well these kits stop or reduce frame cracking? The biggest reason I don't ride a stock frame 250R anymore is the constant frame repair. I would have to weld the frame after each race...that gets tiring. I know there are no guarantees, just wanting some feedback. Finding out about Pumashine has really got me wanting to put together another 250R to go XC racing with.
    2013 IXCR Senior B Class Champion
    2007 TRX450R XC ready
    2006 TRX450ER XC ready
    1986 TRX250R (XC build in progress)
    2007 Honda Rancher
    2007 Yamaha Wolverine 450
    1998 Suzuki LT80
    1984 Yamaha PW50
    2004 Honda R12X
    1996 SeaDoo XP

  6. #6
    Pro-X Hawaiiysr's Avatar
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    The replacement lower mounts are great. I would grind off the originals and install weld in the pumashine mounts regardless if the originals are still good. The new metal is thicker. Seeing that out frames are 20 something years old all of our lower motor mounts are ovaled to some degree.

    My subframe was cracked and repaired by the previous owner. I also cracked the same repair. Cleaned up the area, welded in a pumashine subframe gusset and it has not given me a problem since. Same goes for the rear fender mount area.

    Tony's gusset kits breath life back into out frames. The next best thing to a aftermarket frame is a well guesseted frame.

  7. #7
    Racer Pricecheck's Avatar
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    On top of all of this greatness offered, Tony shipped it out to Alaska and within a few days it arrived here! I can't wait to get her all welded up.


    Sent from my iPhone using Tapatalk

  8. #8
    Sphynx
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    tony do you make the pieces for the front motor mounts on a 87-89 frames. Need to replace both of them on each side. If needed I will post pics of what I need.
    01 Lsr 250r
    00 Walsh 250r

  9. #9
    Supporting Member Pumashine's Avatar
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    Quote Originally Posted by jamieg45 View Post
    tony do you make the pieces for the front motor mounts on a 87-89 frames. Need to replace both of them on each side. If needed I will post pics of what I need.
    You must be talking about this one. This took up many hours of R&D but could not match OEM. I have another one simialr that is available...gotta get the pic
    Puma 408, Puma 431, Pilot 412, Puma 431, Mini-tooth 486 Trx450r
    89mm Mini tooth Shearer in frame pipe chromed! Mounted with Cascade QUIET Silencer
    All motors built by Pete at hybrid 360-281-2274 SIMPLY THE BEST PORT TIMINGS AVAILABLE
    Looking for Bling? http://www.tlr-online.com/trx250r/dress_up

  10. #10
    Supporting Member Pumashine's Avatar
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    This one does not locate on the frame as OEM does. You just bolt your motor inplace and pull these down to the frame and weld on. The others were not able to made out of thick material like OEM.And could never get the offset correct. These ones get the correct offset when you bolt them on.

    Anyone welding these on as in the pic are retarded. The pic is to show they are OEM copies
    Puma 408, Puma 431, Pilot 412, Puma 431, Mini-tooth 486 Trx450r
    89mm Mini tooth Shearer in frame pipe chromed! Mounted with Cascade QUIET Silencer
    All motors built by Pete at hybrid 360-281-2274 SIMPLY THE BEST PORT TIMINGS AVAILABLE
    Looking for Bling? http://www.tlr-online.com/trx250r/dress_up

  11. #11
    Sphynx
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    Thanks tony, the boys are getting a few R's and the need some minor repairs.
    01 Lsr 250r
    00 Walsh 250r

  12. #12
    Rider
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    Thank you for the high quality product! I will post some pictures after I am done welding the guesset kit in place. I was very pleased to see it wasn't just a laser or water table cut plate kit the bend on the shock tower reinforcement square tube was bent with knowledge of seam strength placement on a bend!

  13. #13
    Rider
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    image.jpgimage.jpgThanks again for the great product! I just ordered a front motor mount set from you Friday I should be getting my frame and other misc parts back from powder coating later this week. I am so excited!

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